The smelting process of Zhenan nickel wire
The smelting of nickel wire refers to the process of heating the nickel wire above its melting point to dissolve it into a liquid state. Nickel is a metal material with important application value, and its smelting process is also very important. The smelting method of nickel wire will be introduced below.
First, preparation. Before smelting nickel wire, you need to prepare the required equipment and raw materials. First, prepare nickel wire and smelting tools, such as furnaces, crucibles, melting point meters, etc. Secondly, prepare flux and protective gas. The flux can help remove the oxide on the surface of the nickel wire, and the protective gas can effectively protect the nickel wire from oxidation. Finally, pay attention to safety. Be sure to do a good job of protection when working to avoid accidents.
Secondly, the melting operation. Put the prepared nickel wire into the crucible, and then slowly increase the temperature according to the melting point of the nickel wire until the nickel wire is completely melted into a liquid state. In this process, it is necessary to keep the furnace temperature stable and control the smelting speed to avoid overheating or poor temperature control, which will cause changes in the composition of the nickel wire or oxidation.
Then, remove impurities. When the nickel wire is melted into liquid, the oxide and other impurities on the surface of the nickel wire can be removed by adding flux. The flux will react chemically with the oxide, causing the oxide to melt on the surface of the nickel wire, and then be removed from the crucible along with the liquid nickel wire. This process requires the selection and addition of the flux to avoid the influence of excessive flux, as well as the control of time and temperature to ensure the quality of the nickel wire.
Finally, cool and solidify. When the nickel wire is melted and the impurity removal operation is completed, the nickel wire needs to be cooled to room temperature and then solid nickel is formed. At this point, the nickel wire can be subsequently processed as needed, such as rolling, drawing, etc. At the same time, the smelting equipment also needs to be cleaned and maintained for the next use.
Introduction to nickel wire composition
| project | C | Mn | P | S | AI | Si | Ni | Cr | Fe |
| Require value | ≤0.080 | ≤0.60 | ≤0.020 | ≤0.015 | ≤0.50 | 0.75-1.60 | (Margin) | 20.0-23.0 | ≤1.0 |
| Measured value | <0.010 | 0.14 | 0.0034 | <0.0010 | 0.37 | 1.29 | (Margin) | 21.36 | 0.14 |
Nickel wire product display
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1. Product quality certificate, original Zhenan product test report;
2. Meet various packaging requirements of customers
3. If the customer raises an objection within 30 days after receiving the goods, we will provide you with return and exchange services
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FAQ About ZhenAn
Q: What information should I let you know if i want to get a quotation?
A: The required material dimension (Thickness*Width*Length,diameter*length; if possible, please kindly supply us drawings).
The required more information, such as Surface Condition, Tolerance Request, The Quantity, and other mechanical and technical details.
If it is possible, please also provide the application of products, we will recommend the most suitable products with details for confirmation.
Q: How do you gurantee the quality of the products?
A: Each step of production and finished products will be carried out inspection by QC department before storing in the warehouse. NG goods are not allowed in the completed goods warehouse.
Q: Can you guarantee the prompt delivery?
A: Yes, when we get your inquiries, not only we will evaluate the more competitive price, but also we can get the most reasonable delivery time. So the prompt delivery can be guaranteed.
Q: What is the shipping cost?
A: The shipping cost is determined by the destination port, weight, packing size, total CBM of the products, we will try best to get the most reasonable shipping cost from the forwarders or express couriers to help you save more money.
Q:What is the transportation way?
A:If the Gross Weight ≤45kg, it's better by express such as TNT, DHL, FedEx,, etc.
If the Gross Weight between 45kg to 100kg, by express or by air to your nearest airport can be both considered.
If the Gross Weight ≥ 100kg ,you can choose by Air or Sea to the nearest port.