Zinc Wire
Your Professional Zinc Wire Supplier
ZhenAn New Metal Co., Ltd. is located in Anyang City, Henan Province, the hometown of Oracle in China. We are a professional metal materials exporter with more than 30 years of experience in metal production.In addition, we also have 200+ employees and 2 production plants, each covering an area of more than 30,000 square meters. The annual output of metal materials exceeds 150,000 tons, including: tantalum metal, zirconium metal and niobium metal.
Why choose us
Quality assurance
Zhenan operates a very strict quality control system, including raw material selection, production control, product inspection, fine packaging and delivery. All products undergo rigorous analysis and each order is inspected by relevant processes before shipment.
Professional service
With extensive experience in high-purity materials, we can help customers select materials, design products and provide technical support. We have independent laboratories to develop and test new materials and provide technical consultation to customers.
Customized services
Which can accept your customized needs for product packaging and logistics. If you need to customize your own logo on the packaging, no problem, we can fully meet your needs.
Zinc Wire
Zinc wire is a product of rolled metal products, mainly intended for spraying zinc on the surface of parts by galvanizing to create an anti-corrosion layer.Zinc wire has a characteristic blue-white hue. The material melts at a temperature of 420 °C. During the galvanizing process, zinc is quickly and evenly distributed over the surface of the other metal, forming a stable oxide film. The zinc layer protects the metal part from moisture, alkalis and acids.The use of zinc is very common throughout industry. It is used, for example, as a galvanic coating on steel to prevent corrosion. In addition, zinc wire can be used as a filler material in welding. The connection is impermeable and resistant to the influence of external aggressive factors. Zinc wire is often used to make press molds.
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Zinc Wire Properties (Theoretical) |
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Molecular Weight |
65.38 |
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Appearance |
Shiny silvery-grey metal |
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Melting Point |
420 °C |
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Boiling Point |
907 °C |
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Density |
7.14 g/cm3 (20 °C) |
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Solubility in H2O |
N/A |
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Poisson's Ratio |
0.25 |
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Young's Modulus |
108 GPa |
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Thermal Conductivity |
116 W/(m·K) |
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Thermal Expansion |
30.2 µm/(m·K) (25 °C) |
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Electrical Resistivity |
59.0 nΩ·m (20 °C) |
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Electronegativity |
1.65 Paulings |
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Specific Heat |
0.39 J/g·°C (25 °C) |
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Heat of Fusion |
7.32 kJ/mol |
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Heat of Vaporization |
115 kJ/mol |
Features of Zinc Wire
Corrosion Resistance
Zinc is renowned for its innate resistance to corrosion. This is primarily due to the formation of zinc oxide on its surface whenever it comes into contact with moisture. Consequently, this trait enables zinc wire to be applied in outdoor settings as well as in areas that are exposed to adverse weather elements. These include humidity and salt.
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Durability and Strength
Zinc wire is delineated with substantial tensile strength. For instance, it does not easily break or deform despite high levels of stress or tension. Thus, this property makes it ideal for variegated industrial applications. Particularly, this includes construction, where structural integrity is indispensable.
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Malleability and Ductility
Zinc wire can be stretched into thin strands or molded into distinct shapes without breaking. Usually, this characteristic enables the wire to be easily manufactured and applied in divergent settings. Often, it can be rolled, drawn, and also fabricated to fit particular needs.
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Low Melting Point
Zinc has a relatively low melting point as compared to other metals. Usually, it melts at approximately 420 degrees Celsius. Often, this allows for easier fabrication and welding. In addition, this feature comes in handy when the wire is used in processes that require heat-sensitive materials.
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Electrical Conductivity
Despite not being as conductive as copper, zinc wire is still utilized in such applications where corrosion retardance is a key priority. In addition, it comes with good electrical conductivity. Normally, it is applied in electrical connections and grounding systems. Commonly, such systems exist in outdoor or humid environments.
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Types of Zinc Wire
Coated Zinc Wire
Zinc-coated wire, known as galvanized wire, is covered with a coat of zinc to mitigate corrosion. Hence, this is used in outdoor settings and areas with high moisture. Typically, this wire is utilized in fencing, construction, and electrical applications since it guarantees longevity and resilience against weathering elements.
Anode Zinc Wire
The anode wire is mainly applied in cathodic protection systems. This includes pipelines and marine structures. It is fabricated from high-purity zinc, which is utilized to avert corrosion on metal surfaces. This wire acts as a sacrificial anode by dissipating electrical currents to the protected metal.
Zinc-Alloy Wire
This wire is composed of zinc and other metals such as aluminum or copper. Usually, the alloying process creates wire with improved strength and corrosion retardance. Typically, the wire is applied in multiple industries such as automotive and electronics. This is where lightweight materials with extended durability come in handy.
Spool Zinc Wire
This is a convenient packaging variant for zinc wires intended for welding. Also, it is used for various industrial purposes. Commonly, it is wound onto spools for easy handling and application. Further, spool zinc wire is widely used in automatic feeding systems that are crucial for efficiency in both welding and manufacturing processes.
Ultra Fine Zinc Wire
This wire comes in a precise diameter, primarily used in electronics, particularly for sensitive circuitry and micro-welding. In addition, the lightweight and flexibility of the wire enable it to be easily manipulated in applications that require precision. Specifically, this includes the medical and nano-technology fields.
Ductile Iron Pipe Industries: Our zinc wires are widely used in the ductile iron pipe manufacturing process. By applying a high-quality zinc coating through thermal spraying, the pipes gain enhanced corrosion resistance, extending their lifespan and ensuring superior performance even in challenging environments.
Capacitor Industries: Capacitors require reliable and efficient electrical connections. Our zinc wires, with their excellent electrical conductivity, are utilized in the manufacturing of capacitors, providing the necessary connectivity and stability.
Tube Mills
Tube mills rely on our zinc wires for thermal spraying to achieve superior corrosion protection on various metal tubes. This ensures their durability and longevity, even when exposed to harsh conditions, such as those encountered in the oil and gas industry.
Metallization of Fabricated Structures
Our zinc wires are invaluable in the metallization process of fabricated structures. By applying a zinc coating through thermal spraying, these structures acquire a protective layer, safeguarding them against corrosion and extending their service life.
LPG Cylinders
LPG cylinders, essential for domestic and industrial use, require robust corrosion protection. Our zinc wires offer a reliable solution for thermal spraying, enabling a long-lasting zinc coating that ensures the integrity and safety of the cylinders.
Raw Material Selection for Flux Solder Wire: We begin with high-grade zinc that has a purity of 99.995%. The raw material is carefully sourced to ensure consistency and reliability in the final product.
Continuous Technology:Our facility is equipped with advanced Continuous technology, which enables us to cast and roll the zinc wire continuously. This innovative method ensures a uniform cross-section, consistent quality, and precise control over the wire’s physical properties.
Casting and Rolling: The zinc is melted, cast, and rolled into zinc wire with exceptional precision. This process minimizes imperfections and ensures optimal wire strength and durability.
Quality Control:Throughout the manufacturing process, we perform rigorous quality checks at every stage. From the raw material to the final zinc wire product, each batch is carefully tested to meet our high-quality standards. This ensures consistency and performance across all our products.
Customization:We offer customized zinc wire solutions based on client requirements. Whether it’s a specific alloy, diameter, or length, we work closely with customers to tailor our products to meet their unique specifications.
Production Efficiency:Our zinc wire plant has a monthly production capacity of 3000 MT, enabling us to fulfil both large orders and specialized, high-demand requests without compromising on quality or timelines.
Sustainability:We are committed to eco-friendly manufacturing practices. From energy-efficient production techniques to waste management, we ensure that our process minimizes environmental impact while delivering superior zinc wire products.
Final Inspection:We offer customized zinc wire solutions based on client requirements. Whether it’s a specific alloy, diameter, or length, we work closely with customers to tailor our products to meet their unique specifications.Before shipment, our zinc wire undergoes a final inspection to ensure that it meets all technical specifications and performance standards. This step guarantees that each wire is ready for its intended industrial or commercial application.
How to Choose Zinc Wire
Diameter and gauge
Buyers should stock variegated diameters to cater to distinct customers' preferences. Usually, thinner wires are suitable for intricate work. In contrast, thicker wires are ideal for heavier applications. Therefore, business owners should consider stocking multiple gauges to fit various customers' needs.
Mechanical properties
Business owners should get zinc wires with distinct tensile strength. This will ensure they can withstand pulling and bending. Also, they should get wires with elongation, which is the ability to stretch without breaking. More importantly, they should consider getting wire with good fatigue resistance to cater to repeated stress. Also, if settling for fused zinc wire, buyers should ensure it has strong joints due to high tensile strength.
Coating
Buyers should get zinc wires with coating to offer additional corrosion retardance. Also, they should get models with premier-quality coatings, such as galvanized or zinc-aluminum alloy, to provide long-lasting protection. More importantly, if getting coated zinc wire, they should ensure it is compatible with insulated materials to reduce scratch risk.
Corrosion resistance
In most scenarios, zinc wire is exposed to moisture, especially in outdoor applications. Therefore, at this point, business owners should ensure the wires they purchase possess high-quality corrosion resistance properties. In addition, they should settle for wires that have been treated with anti-corrosive chemicals to reduce the likelihood of rust.
Battery compatibility
In most scenarios, zinc wire is used with batteries, particularly for electrical fencing. Therefore, at this point, business owners should get wires with strong compatibility with batteries such as lithium-ion. Also, they should ensure the wires they purchase allow easy soldering and fusion while offering great conductivity.
Application
Buyers should ensure the wires they purchase are suitable for the intended area of use. For instance, if purchasing wires for shielding or grounding electrical systems, they should ensure the wires have conductivity properties. Additionally, they should get wires with high tensile strength and elongation percentages for welding.
FAQ
We're professional zinc wire manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy zinc wire at competitive price from our factory. Contact us for more details.